1-June-2o24
newish throwout bearing is still making a chatter for a couple thousand miles or so far is has NOT gone away
That's not entirely correct. I've built countless 2 stroke stock, and race engines using cast, and forged pistons. Forged pistons always had more cylinder bore to piston squirt clearance when cold. They grow as they warmup. You could hone a cylinder for a cast piston with .004'' clearance, and be fine from the get-go requiring little to no warmup before hitting the throttle. Do the same with a forged piston, and you'll stick it. Forged are much stronger, but need another .0005''- .001'' to be safe. Forged will sound like crap during warmup, but quiet down once they grow to operating temps. Toyota is correct when using 2 dissimilar metals like that in their engines....aka, iron bore cylinders with forged aluminum pistons. They grow at different rates.Those Toyo mechanics were feeding you a load of bull squeezins.
Forged or cast, the pistons would be made to the same clearances.